What issues need to be noted in the maintenance of medium frequency melting furnace?

Time：

2023-06-19

Check the cooling system: Medium frequency melting furnace needs to be equipped with a strong cooling system to ensure stable operation of the equipment. Before use, you should check whether the cooling water quantity is sufficient, whether the cooling water quality is normal, and clean the filter frequently to ensure the flow and cleanliness of the cooling water.

As a kind of high-temperature equipment, medium-frequency furnace has a long operating cycle, the need for high temperature and high speed and complex working environment and other characteristics, so in the use of the process requires special attention to its maintenance. The following are a few issues that need attention in the maintenance of medium frequency melting furnace:

　　Check the cooling system: Medium frequency melting furnace needs to be equipped with a strong cooling system to ensure stable operation of the equipment. Before use, it should check whether the cooling water quantity is sufficient, whether the cooling water quality is normal, and often clean the filter to ensure the flow and cleanliness of the cooling water.

　　Regular cleaning of furnace body: The furnace body of medium frequency melting furnace will accumulate a lot of aluminum slag and other substances inside, which will affect the performance of the equipment after long-term use. Therefore, the furnace body needs to be cleaned regularly to keep its interior clean.

　　Maintenance of solenoid coil: The solenoid coil is the core part of the medium frequency melting furnace, so it needs regular inspection and maintenance. If the solenoid coil is damaged, it will have a great impact on the equipment and may lead to equipment operation failure.

　　Check the capacitor: The capacitor is another important component of the IF melting furnace and needs to be inspected regularly to ensure its proper operation and avoid malfunction.

　　Replace parts regularly: IF melting furnace operation generates high temperature and pressure, and some parts will gradually deteriorate with time of use, so they need to be replaced regularly.

　　Establishing maintenance records: Ensuring that there are records that can be traced to improve maintenance work is a great help to the long-term operation of the equipment.

　　What is the difference between medium frequency melting furnace and induction heating?

　　Both medium frequency melting furnace and induction heating are a very efficient way of heating, and the following are the differences between them:

　　Different application scope: Induction heating is widely used for heating, melting, welding and quenching of various materials, while medium frequency melting furnace is mainly used for melting of alloy materials.

　　Different working efficiency: Induction heating has high working efficiency and can be heated to the target temperature in a short time, while medium frequency melting furnace needs longer preheating and heating to reach the target temperature.

　　Different heating methods: Induction heating is to generate eddy currents through electromagnetic induction, converting electrical energy into heat energy for heating, while medium frequency melting furnace converts electrical energy into heat energy through electromagnetic induction coils in the furnace body to heat the material melting.

　　Different cost: The price of medium frequency melting furnace's furnace body, power supply and other equipment is relatively high, while the price of induction heating equipment is relatively low, but for some occasions that need high temperature and fast heating, medium frequency melting furnace is still an economical and effective choice.

　　To sum up, medium frequency melting furnace and induction heating have their own advantages and disadvantages, and the appropriate heating method should be selected according to the specific use occasions and process requirements.

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